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True Performance Conveyor Rubber Belt, PVC Belts, Idler Rollers

HIC International Co, India manufactures Safe Material Handling Conveying Parts:

Catalogue DL

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Conveyor Rubber Belt

Wear-proof quality synthetic SBR, EPDM, Neoprene, Nitrile resistant to Fire, Super Heat, Abrasion, Oil, Food Grade & Textile EP, NN Ply combination to transport bulk materials and goods.

Test Passed as per IS3181, IS1891, ISO21183.

PVC Belts

Non-Toxic quality polyamide plies PU Food grade smooth, patterned, cleated for light material conveying.

Test Passed as per BS2890.

Idler Rollers with Steel Frame

MS ERW Pipe Dustproof quality types Carrying top side, Return with brackets underside of a conveyor system, Impact with shock-absorbing rubber rings loading and transfer points placing, Self Aligning belt tracking to support the conveyor-belt & stable movement.

Test Passed as per IS8598, IS8531, CEMA-C.

Produced & Exported under the brand name “HIC Universal”, an ISO 9001 certified Manufacturing company.

CREDENTIALS as to quality industries supplies & true performance, Click Menu Tab.

A troughed belt conveyor carrying crushed ore away from a crusher plant, with a plough fitted over the belt. The photograph is captioned Plough on Troughed Belt Conveyor.

TC, COC of CONVEYOR BELT, IDLER TESTING

Test Certificate and Material COC of Manufacturer, HIC make conveyor rubber belt, idler roller, PVC belts products in-house Lab Testing, TC forwarded along-with the supplies.

Also, on EXTRA cost, from an independently accredited India Test Facility, like DNV, RITES, SGS, PDIL, National Test House or any Govt. approved laboratory or other Third-Party Inspection agencies.

CUSTOMERS of HIC CONVEYOR PARTS

HIC’s conveyor parts are trusted by OEMs in ASIA of:

  • Bulk Systems Manufacturers,
  • Mining & Exploration Consultants,
  • Crusher Plant Contractors,
  • Urea Fertilizer Processing & Handling Equipment Makers,
  • Iron Ore Conveyor System Suppliers,
  • Hardware Tools Importers in Malaysia, Indonesia, Saudi Arabia, Israel, Vietnam, Oman, Iraq, Jordan, Philippines, Sri Lanka, Japan, China, Russia, South America, Africa, Canada, USA, NZ, France, and Australia,
  • Direct Manufacturing Industries like cement plants, sugar mills, paper mill, port trust, food processing factory customers.

Why HIC Universal Conveyor Rubber Belts?

  • Super Wear Resistant Textile RMA General Purpose M, N, Z Conveyor Belts
  • Superb Bonding Multi-Ply EP, Nylon Fabric SBR Heat Resistant Rubber
  • Excellent Fire Resistant Anti-Static Neoprene Rubber FRAS
  • Ultra Heat Resistant High Tensile Strength EPDM UHR
  • Food Grade Non-Toxic Open and Endless NBR HYGIENIC

Section 01

PRODUCTION CAPABILITIES Of HEAVY-DUTY RUBBER BELT TYPES

Manufacturing range of HIC UNIVERSAL Rubber Conveyor Belt Types as per IS1891, DIN22102, IS3181, CAN/CSA M422, SANS1173, ISO21183 standards production capabilities consist of:

Textile carcass EP polyester fabric, Nylon NN, Cotton CC Plies/ Layers up to 2000mm Widths Heavy Duty material handling applications.

A cutaway of a multi ply textile conveyor belt, stepped back to show each layer. The layers are labelled top cover, carcass, bottom cover and skim coat.
2 products

RESISTANT To FIRE, ULTRA HEAT, ANTI-ABRASION BELTS MANUFACTURED

Specification8 lines
  • Manufactured for Stone Crusher, Sugarcane Bagasse, Limestone Rocks, Urea Fertilizer, Iron ore, Heavy-Duty Belt Conveyor System Anti-Abrasion Rubber General Purpose RMA, Synthetic SBR Grades M, N, A.
  • Lignite & Underground Coal Convey Fire Resistant Anti-Static Neoprene rubber.
  • Hot Alloy, Hot-mix Asphalt, Foundry Sand Transport Super Heat Resistant T2 SBR rubber-quality.
  • Cement Clinker Handling Ultra HR grade T3 EPDM rubber-grade belts.
  • Sugar, CTC Tea, Bakery Food Grade Hygienic Nitrile Rubber Off-White color.
  • Mineral Oils, Vegetable Oil Dust Conveying Oil Resistant Grades ORHR, MOR
  • Bag Diverter Inclined Conveying Rough Top and Chevron C15 Pattern on Top
  • Vertical Conveying Bucket Elevator Belt
Chevron belting, its top cover moulded with the V shaped cleats of the C15 pattern.

SIZES, TS RATING, COVER THICKNESS, LENGTH Of BELTS PRODUCED

Specification9 lines
  • Width Produced Sizes: 400 to 2000mm;
  • Ply, Layers: 2 to 8
  • Tensile Strength (TS) Rating: 315~2800KN/m.
  • Cover Thickness, Rubber Coating: 3mm Min.~12mm (Top, Smooth),
  • 3mm Min.~6mm (Top, ROUGH, CHEVRON PATTERN), 1.5mm Min. ~6mm (Bottom)
  • Edges: Cut, standard. Also Molded/ Bonded
  • Breaker Impact Resistant Fabric: on Top, Bottom, Edges
  • Grade of Rubber Belt: Abrasion Resistant M/N/A, SHR, FR, FRAS, Food, ORHR
  • Roll Length: 100m Min., Single coil max. 300m in Open Ends

Why HIC Universal Conveyor Idler Rollers?

  • Dust Proof Multi-Labyrinth Seals Carrying, Return, Impact Rollers
  • Corrosion Resistant CRCA Steel Housing Self-Aligning Idler
  • Accurate Rotating MIG Welded Machined Shell Ends
  • CNC Machined Slotted Bright Bar Shaft Idlers
  • Minimizes Seize-Resistant Bearing Misalignment

Section 02

MANUFACTURING CAPABILITIES Of IDLER ROLLER TYPES

Troughing Idlers are produced of CRCA Steel Roller ERW MS pipe with bright bar shaft, single piece frame fitted with seize-resistant bearings dust-proof sealing system to carry or convey conveyor belt loaded with bulk material types such as Carrying, Return, Impact roller idler manufacturing up to 2400mm conveyor belt widths as per IS8598, IS8531, CEMA-C, BS standards.

A three roll troughing idler set, its rollers angled into a trough on a welded orange frame.
3 products

CARRYING, RETURN, IMPACT RUBBER RINGS IDLERS MANUFACTURED

Specification6 lines
  • Carrying, Single Roll flat, Roller with Frame, Tapered, 3 roll off set troughing idlers made of ERW Steel MS pipe for material handling equipment conveyors.
  • Impact, fitted with concentric Rubber Rings Idler used at loading point.
  • Return, Single roll Flat, Rubber disc return, Vee return for keeping belt centered.
  • Self-Aligning, Re-aligns the belt in event of Misalignment automatically.
  • Garland, for use in Tunnel, Rock Excavation at very high-speed conveying belt speeds up to 60 m/min and high capacities installed onto a roller frame.
  • Guide, Overcomes belt-edges damage from a flat to a trough shape transition.
A self aligning idler: three rollers on a frame that pivots, with a guide roller standing at each end.
An impact roller, its steel tube covered along its length by concentric rubber rings.
A return idler on its mounting brackets, with rubber discs spaced along the roller.
Finished return rollers with rubber rings, stacked in rows in the works.

ROLLER SIZES, DIAMETER, LENGTH OF CONVEYOR IDLER PRODUCED

Specification10 lines
  • Steel Roller Sizes Produced: 76,89mm Diameter for up to Belt-Width 500mm
  • 89,114mm Tube Diam. for up to BW750mm
  • 114,139mm Diam. for up to BW1000mm
  • 139, 152mm Diam. for up to BW1200mm
  • 152,165, 195mm Diam. for up to BW1400mm and above
  • Shell Length of Conveyor Idler: 200mm for BW500mm; 235mm for BW600mm
  • 250mm for BW650mm; 315mm for BW800mm
  • 380mm for BW1000mm; 465mm for BW1200mm
  • 530mm for BW1400mm; 600mm for BW1600mm
  • 670mm for BW1800mm; 750mm for Belt Width 2000mm

PIPE THICKNESS, SHAFT, BEARING SIZE, SEAL-MATERIAL Of IDLER

MS ERW Pipe Thickness (Tube Plate, based on Idler load handling):

Specification12 lines
  • 3.65mm, 4mm, 4.5mm, 4.85mm, 5.4mm, 6.3mm
  • Standard Thickness by Roller Diameter:
  • Small Diameters (60 mm – 89 mm): 3.0 mm to 4.0 mm wall thickness.
  • Medium Diameters (114 mm – 139 mm): 3.65 mm to 4.5 mm wall thickness.
  • Large Diameters (139 mm – 195 mm): 4.0 mm to 6.3 mm wall thickness.
  • Shaft Diameter of Carbon Steel, Alloy Steel Material: 20 to 40mm
  • Rubber Rings for Impact Idler: 32 or 50mm thick diameter OD
  • Bearing seize resistant size: 6204zz, 6205, 6206 or 6306, 6207, 6208 or 6308
  • Seal: Multi-labyrinth type nyloplast with molded dust cover or adopter
  • Notching dim. on idler spindle: 9x14mm for 20mm; 12x18mm for 25mm
  • Surface Finish: Rust Protected primer base coat sealer and top coating with oil paint in Blue, Gray, Black color. Special Yellow, Orange or other shades also done.
  • Also, conveyor idlers custom made as per Drawings.

Section 03

Continuous Materials Handling & Belt Conveyor Troughing Steel Parts Specialization

Rubber Belts making specialty being Reverse Stepped Ply construction for boiler house submerged ash handling, Breaker Ply construction for extreme impact resistance continuous conveying and Hot Vulcanizing Endless Belting as per IS1891, DIN22102.

PVC Conveyor Belts making specialty Non-Toxic Food Grade Stains-Free Hygienic, Oil and Fats Resistant Non-Stick Surface Types Smooth, Cleated Flights for light materials handling as per BS2890, ISO583, EU10-2011, CE1935, ISO21183 standards.

Roller’s fabrication specialty includes Rubber Disc/ Rings, Multi-labyrinth Sealing system Steel Idlers and Rubber Lagging with Hot Vulcanizing for very high impact resistance belt troughing as per IS8598, IS8531, CEMA-C, BS standards.

Rows of fabricated idler frames standing on the factory floor, waiting for their rollers.
1 product

PVC CONVEYOR BELT TYPES, THICKNESS, SIZES, COLOR PRODUCED

Specification6 lines
  • PVC-food quality White color belts smooth surface finish thickness sizes for Food Processing Canning, Sugar, Seafood, Meat Tea, Vegetables, Fruits, Poultry transport or conveying use produced in 1.6, 2.7, 3, 5, 6 mm
  • PVC Green or Black color conveyor nitrile belting thickness sizes produced 1, 2, 3, 3.5, 4, 5mm
  • Pebble Top conveyor-belt, Rough Grip, Ribbed type, Bare Bottom, Saw Tooth, PU FDA grade quality types also being produced.
  • Regular standard PVC belting Thickness sizes: 2mm,3mm,5mm, 6mm
  • Polyester Mono-filament fabric Ply layers 1, 2, 3 as per total thickness
  • Width Size: 100 mm to 2800 mm~112inch
A length of white food grade PVC belt, its top face finished in a fine raised pattern.
A white food grade PVC belt with moulded cleats standing across its width.
A green PVC belt with tall V shaped cleats moulded along it.

Section 04

MECHANICAL FASTENERS FOR BELT ENDS JOINTING SOLUTION

Mechanical Fastener types manufacturing such as metal clamps solid plates type Hawk, P14, metal lacing Staples type Food Quality, Bucket Bolts type used to join conveyor belt & elevator belting ends to make a loop, heavy-duty fasteners jointing solution.

A conveyor belt carrying lump coal over its pulley, its two ends joined by a row of metal plate fasteners.
4 products

PLATE TYPE, P14 WIRE HOOK BELT FASTENERS MANUFACTURED

Solid Plate Hawk type of High Tensile Strength Chamfered Steel as per IS10288 for heavy duty conveyor rubber belt of 5mm to 24mm thick joining fasteners:

  • Sizes manufactured: number 1”, 140mm, 190mm,
  • 1-1/4”, 1-1/2”, 2”,
  • 2-1/4”, 2-1/2”, 3 inches.
  • P-14 Size X P-14 Carbon Steel WIRE Hook Lacing as per IS12091 for 8.5MM TO 14.5MM Belt Thickness of 36 Pcs. Combs of 65mm Length in 1 Box.
A Hawk type solid plate belt fastener, shown as a joined pair with its two bolts.

STAPLE FASTENER SINGLE-PIECE STRIP STAINLESS STEEL MATERIAL

Pre-inserted Staples Food Safe SS304 Stainless Steel Material Lacing Hook Strip Croco type, single-piece strip as per ISO14890 for PVC belt of 1. 5mm to 6mm thick joining staple fastener:

Sizes: RS62, RS125, RS187.

A single piece staple fastener strip pressed into the end of a belt, each plate stamped Alligator.

ELEVATOR BOLTS TYPE EURO, FANG, NORWAY, REF.70 PRODUCED

Euro Elevator Bolts produced as per DIN15237 gr.4.6 for joining bucket elevator rubber belts:

Specification13 lines
  • Sizes: M6 x20/25/30, M7 x20/25/30/35,
  • M8 x20/25/30/35/40/45/50, M10 x25/30/35/40/45/50,
  • M12 x40/50/60/70.
  • Fang Bolt as per ISO gr.5.8 for joining grain elevator belt fasteners.
  • Sizes: M6 x 25 mm head, M8 x 30mm head, M10 x 35mm head.
  • Norway gr2 Elevator Bolt Food Grade Quality zinc plated steel material fasteners:
  • Sizes: ¼inch x 1”/1-1/4”/1-1/2”/2”,
  • 5/16inch x 1”/1-1/4”/1-1/2”/1-3/4”/2”,
  • 3/8inch x 1”/1-1/4”/1-1/2”/1-3/4”/2”.
  • Reference 70 Elevator Bucket Bolts Fasteners with oval or domed or large flat washer in metric thread for Whitworth thread:
  • Sizes: M6, M8, M10, M12,
  • 1/4inch x 3/4"/1”, 5/16inch x1”/1-1/4”/1-1/2”,
  • 3/8inch x 1-1/4”/1-1/2”.
A Euro type elevator bolt, its wide domed head above a square neck and threaded shank.

HEAD CONVEYOR DRUM, TAIL PULLEY MACHINING SPECIALTY

Conveyor Drum machining specialty includes Quality Carbon Steel Shell and Shaft Notching; Head End Drum & Tail Pulley rubber lagged in diamond groove fabricated as per IS8531, ISO3684, SANS1669-1 quality standards for continuous material handling:

Specification6 lines
  • Sizes of steel tube diameter, MM: 219, 273, 323, 355, 408,455, 510, 630, 800,1000
  • Shell Thickness, MM: 8, 10, 12, 14, 18, 22.
  • Shaft material: EN3A, EN9
  • Bearings type: Seize Resistant
  • Lubrication: Grease type GPG-2LX EP.
  • Rubber Lagging: Diamond Grooved on Head conveyor pulley.
A machined conveyor drum pulley with its shaft through the centre and a locking element at the end.
A conveyor drum mounted between the stands of a dynamic balancing machine in the works.

AUTOMATE Materials Haulage Over Long Distances and Belt Carrying Support

High Abrasion and Temperature Resistant aspect advantage of HIC Conveyer Belts are proven for coal & Sulphur mining FRAS quality, limestone & iron ore M grade General Purpose, hot ash & coke conveying SHR grade, urea & sand transport Abrasion Resistant gr, tea & sugar transfer Food grade Band, etc. materials haulage over long distances Automation applications for long life reliable material handling performance.

Quality Housing and Sealing System advantages of HIC Idlers are proven for mining minerals, industrial materials, port trust goods, airport baggage conveyors, etc. belt conveyor carrying support, conveyor troughing applications for long-life satisfactory performance.

Download TDS, Technical Specifications